Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration methods, has helped to significantly enhance the product quality of chilly rolling sheets for its metal industry shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’ pressure gauge 0 10 bar ราคา ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was inadequate and important problems were occurring with the standard of its completed products.
An ECL is used throughout the steel trade to assist clear and strip the floor of the metal sheet of rolling dust by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleansing chilly rolled steel than conventional cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety inside these circumstances, its effectiveness may be significantly decreased, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline answer was nonetheless closely saturated with mud particles and was suffering from an unstable PH degree that mixed had been resulting in vital rusting in the course of the process leading to scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination drawback. The efficiency of the filtration is decided by the magnetic materials sort, dimension of the magnet, magnetic power and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is necessary not only to make use of the right product for the process in query, but the larger stage of solution protection provides additional benefits, together with prolonging the lifespan of the pump as well as a discount in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this software throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by removing the fine mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid on this application, and it highlights the significance of choosing the right method of magnetic protection. Due to the nice particles circulating inside the alkaline solution, vital rusting was being created through the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capacity to remove even the finest particles from fluids would significantly enhance the problems that the business was going through. By installing the Filtramag+, our consumer was immediately provided greater ranges of safety in opposition to the injury that had been being attributable to the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and all the time see significant, positive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies which have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As เกจวัดแรงดันpressuregauge of the set up, the corporate is now not affected by damaged completed parts, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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